Wednesday, 26 October 2011

From Beast to Beef

Today we visited G Wood and Sons Ltd Slaughterhouse in Clipstone near Mansfield. We were first shown around the lairage which is where the livestock are held and inspected in anticipation of being slaughtered. The animals seemed fairly relaxed although I was a little unsure about how much space they were given. There were Sows waiting overnight for slaughter tomorrow, a few sheep and the fifty cattle including one little calf which we were going to watch been slaughtered.  After a quick bite to eat we put on our smocks, wellingtons, hairnets and helmets. We were now ready to head into the unknown!
The initial smell was quite poignant, like a concentrated smell of a butchers shop. Bright red blood and bits of fatty tissue were displaced almost everywhere, but my wellingtons somehow managed to stay clean. The operation from the initial stunning and slaughter of the cattle, to the half carcasses being approved and stamped in the chiller was amazingly slick. At one point we stood right in front of the holding pen where the cattle were shot with a bolt gun stunning them. A trap door then opened dropping the stunned, fitting animal onto the floor where it was craned up by one of it's back legs and the jugular cut, allowing a dramatic gush of blood to drain out of the beast! The hooves were then cut off anus removed, skinned, beheaded, gutted, split in two, inspected then washed and straight in the chiller BOOM! Who fancies steak tartare!
I must say that the whole operation of this particular slaughterhouse was very impressive. Managed by professionals who respect the animals.

Unfortunately I was unable to take any photographs inside but I did take a couple of pictures of the abattoir entrance which are quite unnerving.


Friday, 21 October 2011

On the farm at Stichelton


Stichelton's gentle giant.


The Stichelton girl's queuing up to be milked.


 Theres no stopping Val!


A very young bull calf.


Tom's new found friend!


 The girl's deservedly munching away after donating their lovely milk.


Animal love!


The girl's rushing in to the milking parlour.





 "I think I've finished!"





Thursday, 20 October 2011

Since my last post we have made a few different cheeses all made with fresh, raw cows milk from stichelton dairy. Firstly we made a couple of different lactic cheeses, both with the same starter culture but only one with rennet so that comparisons could be made. Once coagulated we cut the curd and hung them up in a muslin bag to drain overnight. The next morning we salted the lactic cheese and tasted them straight away! There was an interesting comparison between the two, the one with rennet taking on more lemony notes and having a firmer consistency where as the one without rennet was quite acidic.

We also made a Cheddar which will be hopefully ready in time for our graduation ceremony next year!
We started by adding a freeze dried starter to the milk at 32˚C to acidify the milk, turning the lactose into lactic acid. After about 40 minutes the traditional animal rennet was added and then stirred for 5-10 minutes and left to coagulate. Once you could slide your finger underneath the now 'jelly like' curd and lift it to reveal a clean break in the curd it was ready to cut (This takes about an hour). We cut the curd into small 'cube like' pieces and raised the temperature of the vat to 40˚C to scald the curds which are constantly stirred for around an hour. The scalding of the curd allows it to form a thin skin and firm up as not to realise too much moisture, otherwise you will end up with a dry cheese. We then proceeded to drain the whey leaving us with the curds in the bottom of the vat. All this time we were checking the level of acidity in the whey making sure that the culture we added to the milk was doing its job. The test you use to do this is called a titrateable acidity test which involves adding a few drops of phenolphthalein solution to 10ml of whey and then sodium hydroxide is dripped into the whey until they react and the whey solution turns pale pink, holing for around 15 seconds. The amount of sodium hydroxide you have added to the whey solution will give you a measure of the lactic acid in your curds.

The curds are piled up and left to form together, they are then cut into bricks and turned, all the time keeping them close to one another as not to let them get to cold so that the culture may get drowsy and slow down the rate of acidification. Once the bricks of curd have been turned and the whey tested several times their consistency has changed from 'spongy' to 'chicken fillet like'. The curd should now be at the acidity level you want it to be, in this case about 4.5%.
The curds have now turned from bricks into knitted slabs and are ready to be put through a mill where 2% of dry salt is added and mixed with the curds. The curds are now ready to be put into the cloth lined moulds and are pressed overnight.
The next day we removed the cheese from the moulds, larded and clothbound them. They will then be matured at around 12-13˚C in about 90% humidity and fingers crossed they will taste great in around ten months time!

Monday, 10 October 2011

Today was our first introduction into cheese making with the lovely Val Bines! Quite a character I must say, so knowledgable it's amazing! I feel very privileged to have her as my teacher.
I learnt a great deal today and I am just fascinated by the whole industry. We rounded the day off with a cheese plate, tasting our way around some of the finest artisan cheeses Britain has to offer. The Tunworth which I am very accustomed to was absolutely on fire-tasted amazing!

Saturday, 8 October 2011

The School Of Artisan Food


Here we all are! New students and teachers at The School Of Artisan Food 2011/2012. I am third in on the back left.